Infrastructure and Capacity

Explore our durable HDPE ice packs designed to maintain optimal temperatures for your products.

At B Smart Solutions, our infrastructure is designed to deliver high-volume, high-precision cold chain packaging, backed by rigorous quality standards and ISO-certified processes.

Our facility in Vasai, Maharashtra, is equipped with robust molding, filling, sealing, and inspection systems to ensure each product performs consistently in demanding temperature-controlled logistics.

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units/day

HDPE Ice Packs

Scalable as per requirment
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units/day

PCM Packs

Across multiple temperature ranges
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units/day

Soft Gel Packs

Scalable as per requirment

Manufacturing Facility

  • Multiple high-tonnage molding machines
  • In-house mold tooling for 80 ml to 2500 ml ice packs
  • Controlled molding cycles for uniform strength & thickness
  • Automated trimming & finishing processes
  • High-impact resistance body formation

Even without temperature-conditioning lines, the PCM filling process is engineered for:

  • Accurate weight & volume filling
  • Clean fill environments for solidification-ready PCM
  • Ultrasonic welding to avoid leaks or stress cracks

Conditioning happens at the customer end; we ensure the PCM packs are manufactured leak-proof, safe, and ready for pre-conditioning.

  • Multilayer laminated film handling
  • High-speed gel filling
  • Precision sealing with calibrated heat bars
  • Pressure & leak-proof testing
  • Sizes from SP050 to SP950
  • High-density EPS molding
  • Multiple size configurations (1L to 100L)
  • Corrugated carton production through vendor-integrated supply
  • Ancillary packaging materials (bubble wrap, tapes, liners)

In-House Testing & Quality Lab

Testing Capabilities

  • Leak-proof pressure checks
  • Drop & impact testing for everyday logistics stress
  • Weight, dimension & volume validation
  • Sealing accuracy tests for gel pouches

Production Capacity

High-Volume Manufacturing Output

Our manufacturing setup supports:

  • Large-scale daily production of HDPE ice packs
  • Bulk PCM cartridge runs across multiple temperature grades
  • High-speed output of soft gel packs
  • Continuous EPS box molding cycles for multiple sizes

We can adapt to:

  • Seasonal demand spikes
  • Bulk tenders
  • OEM/white-label production
  • Long-term supply agreements

Daily Output Guidelines

  • HDPE Ice Packs: 20,000+ units/day (scalable as per requirement)
  • PCM Packs: 3,000+ units/day across multiple temperature ranges
  • Soft Gel Packs: 5,0000+ units/day
  • EPS Boxes: High-volume molding capacity in multiple sizes

Storage & Dispatch Infrastructure

Storage Facilities

  • Segregated raw material & finished goods areas
  • Batch coding for traceability
  • Clean storage for PCM & gel pouch materials

Dispatch & Handling

  • Dedicated loading bays
  • Ready inventory for high-running SKUs
  • Fast turnaround on dispatch
  • Strong relationships with 3PL partners

Why B Smart Solutions is

Most Trusted in the Industry

One-Stop Packaging Solutions

From cold packs to PCM, EPS boxes to insulated envelopes, bubble wrap to corrugated cartons — we offer complete packaging solutions under one roof.

Fast Turnaround & Strategic Location

Our Vasai facility is positioned near JNPT Port and the Bhiwandi pharma hub, enabling faster dispatch, reduced freight cost, and reliable deliveries.

Custom & Brandable Packaging

We offer bespoke solutions — custom sizes, branding, temperature ranges, and packaging engineered specifically for your product and distribution needs.

Strategically Located for Fast Dispatch

Our unit is located close to JNPT port and Bhiwandi pharma hub, enabling fast deliveries, reduced logistics costs, and quick turnaround times

India’s Leading Manufacturer

One of the largest and most trusted manufacturers of HDPE ice packs, PCM packs, gel packs, and validated shipper boxes — supplying top pharma, healthcare, food, and logistics companies.

Why Our Infrastructure Matters?

Our infrastructure evolves with your needs — whether you are scaling nationally, entering new markets, or requiring custom-engineered cold chain solutions. B Smart Solutions is your manufacturing backbone for every temperature-sensitive shipment.

  • Built for high-volume demand
  • ISO 9001:2015 certified processes
  • Reliable delivery timelines
  • Scalable for enterprise requirements
  • Safe raw materials & leak-proof engineering
  • Real-world tested products
  • Proximity advantage = cost & speed benefits

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